Introduce
Forged shafts are shaft parts made by forging. Forging is a processing method that uses pressure to cause plastic deformation of metal materials to obtain blanks or parts with certain shapes, sizes and properties. For shafts, forging can improve their internal structure and make the metal fiber streamlines along the contour of the shaft, thereby improving the strength, toughness and fatigue resistance of the shaft.
Common materials for forging shafts are carbon steel (such as 45 steel) and alloy steel (such as 40Cr). Carbon steel is relatively cheap, has certain strength and toughness, and is suitable for general-purpose shafts. Alloy steel has better comprehensive properties, such as higher strength, hardness, wear resistance and corrosion resistance, and is suitable for shafts that bear large loads and work in harsh environments, such as crankshafts of automobile engines.
Product Description
| Product Name |
Forging shaft |
| Business Type |
Manufacture |
| Key words |
hot forging /cold forging /forged
CNC machining parts, precision CNC parts, CNC turning parts,
CNC milling parts, metal parts, CNC parts, CNC machinery parts,
Mechanical components, auto parts. Die casting parts, Metal stamping parts,
sheet metal fabrication. |
| Materials |
Aluminum, stainless steel, brass, copper, carbon steel,
plastic (POM, PVC, PEEK, PU etc), alloy steel, titanium,
Iron, spring steel, bronze. |
| Processing |
forging /cold forging CNC machining, CNC lathe/turning, 3/4/5 axis CNC milling,
wire-cutting, EDM, grinding, Drilling, tapping etc. |
Surface
treatment |
Anodized, passivation, heat treatment, painting, power coating,
black oxide, silver/gold plating, electrolytic polishing,
nitrided, phosphating, sandblasting, nickel/zinc/chrome/TiCN plated. |
Application
Industry |
Aerospace, automotive, medical, telecommunications, electronic,
packing, sensors, optical instruments, computers,
motorcycles, bicycles,scooter etc. |
Quality
control |
100% full inspection for small QTY, ISO sampling inspection for mass productions |
| Lead Time |
1.Samples delivery:5-7 working days
2.Orders delivery:15-20 working days |
| Shipping Terms |
1) 0-500kg: express & air freight priority (DHL, FedEx, UPS, NTN)
2) >500kg: sea freight priority
3) As per customized specifications |
| Packing |
Bubble wrap/pearl wool + Carton or Pallet; As per customized specifications |
| Sea Port |
shanghai port/ningbo port |
| Payment terms |
T/T in advance, PayPal or Western Union is acceptable. |
| Trade Terms |
EXW, FOB, CIF, As per customer's request |
| Drawing format |
PDF, DWG, CAD, DXF, STEP, IGS etc |
| Note: |
All cnc machining parts are custom made according to customer's design drawings or exsiting
samples, we have no any ready parts in stock for sales.
If you have any cnc machining parts need to be made, please feel free to send your kind
drawings/samples to us. |
Our company's forging series products include:
Industrial forgings for civil industries such as machine tool manufacturing, agricultural machinery, farm implement manufacturing and bearing industry;
Shaft segments such as main shaft and intermediate shaft for hydro-generators, forgings for thermal power plants such as rotors, impellers, and retaining ring main shafts;
Forgings for metallurgical machinery such as rolls and gear shafts; forgings for kettle ring, cylinder, cylinder, and axle forging machinery.
Product Application Scenarios
Automobile Industry
The core components of automobile engines, such as crankshafts and half shafts, mostly use forged shafts. The crankshaft is subjected to the complex stress generated by the operation of the engine. The forging process makes it have high strength and fatigue resistance, ensuring the efficient and stable operation of the engine; the half shaft is responsible for accurately transmitting power to the wheels. Forging gives it the ability to resist impact and distortion under various road conditions and driving conditions. Whether it is a sedan, SUV or heavy truck, forged shafts play a decisive role in the power transmission and driving safety of the car.
Mechanical Equipment Manufacturing
In various types of machinery such as machine tools and printing presses, forged shafts are widely used in the main shaft and transmission shaft parts. The machine tool main shaft has extremely high precision requirements. The uniform organizational structure and good mechanical properties of the forged shaft can effectively reduce the vibration during high-speed rotation and ensure the processing accuracy; the mechanical transmission shaft needs to deal with different torque and speed changes in the process of transmitting power. The forged shaft can rely on its excellent strength and toughness to reliably transmit power between components, maintain the smooth operation of the entire mechanical system, and improve production efficiency and product quality.
Aerospace Field
The compressor shaft, turbine shaft and various shaft parts in the aircraft transmission system of aircraft engines are inseparable from the forging process. The aircraft engine shaft works in an extremely harsh environment of high temperature, high pressure and high-speed rotation. The special organizational structure design of the forged shaft can greatly enhance its high temperature creep and fatigue resistance, ensuring the safety and reliability of the engine in long-term flight missions; the aircraft transmission system shaft bears heavy responsibilities in key links such as aircraft flight control and landing gear retraction and extension. The high reliability and high strength of the forged shaft provide a solid guarantee for flight safety, enabling it to adapt to the complex and changeable aerospace working conditions.
Shipbuilding Industry
Ship propulsion shaft systems, such as intermediate shafts and propeller shafts, are typical applications of forged shafts. When the ship is sailing, these shafts need to withstand huge torque, axial thrust and long-term corrosion from seawater. The forged shaft ensures sufficient strength and toughness through optimized metal fiber flow direction and good comprehensive performance. At the same time, with appropriate anti-corrosion measures, it can efficiently transmit the power of the ship's main engine to the propeller, driving the ship to sail stably in the marine environment, which is crucial for the normal operation of large ocean-going ships and various types of ships.
Power Engineering
The generator shaft is a key component in power production equipment, especially in large hydropower and thermal power generators. The generator shaft has to bear multiple loads such as the rotor's deadweight, electromagnetic force, and strong centrifugal force generated by high-speed rotation. The excellent mechanical properties of the forged shaft ensure that it will not deform or fatigue damage during long-term operation, ensuring the stable power generation of the generator, laying the foundation for the continuity and reliability of power supply, and is an indispensable element for the construction and stable operation of the power industry infrastructure.
Railway Transportation
Forged shafts are widely used in the axles of railway locomotives and various shafts in the transmission system. The axles have to bear huge weight loads, impact loads, and stress changes caused by frequent braking and starting during the high-speed driving of the train. Forged axles ensure the safety and stability of train operation with their excellent strength, toughness and fatigue resistance. At the same time, in the power transmission system of railway vehicles, such as the transmission shaft in the gearbox, forged shafts can also reliably transmit power to ensure the efficient and smooth operation of the railway transportation system. Whether it is a passenger train or a freight train, forged shafts are key supporting components.
Product Process
Company Profile
Shandong Meide Import and Export Co., LTD was established in 1997. Located in Liaocheng City, Shandong Province, the largest steel logistics center in North China.We are a Chinese company with over 25 years of forging experience.Our focus is on using high-efficiency electro-hydraulic hammer facilities to produce free forged and open-die forged products.We are proud of our independent quality assurance laboratory, which ensures that all of our products meet our customers' requirements. We have passed ISO9001:2000 quality system certification, SGS, ROSH, TUV and REACH certification. Has cold rolling, hot rolling and other production lines. Such as heat treatment chemical analysis, metal halide testing, physical testing, nondestructive testing and other testing equipment and testing technology, imported physical and chemical testing equipment full spectrum direct reading spectrometer, can quickly and accurately chemical analysis of all kinds of metal materials. According to American ASTM standard, Japanese JIS standard, German DIN standard, British BS standard and other standards production. At the same time, we can customize and develop new products according to the actual application of customers, and provide products for different cost and performance requirements. The company cooperates with more than 20 well-known steel mills in China, and has established modern large outdoor warehouse and indoor warehouse, with 20,000 tons of goods in stock. The customer base covers all provinces and cities in China, and has more than 100 long-term stable cooperative customers. We warmly welcome and look forward tocooperating with you!
About MeiDe
| Business Type |
Factory / Manufacturer |
| Service |
CNC Machining |
| Turning and Milling |
| CNC Turning |
| OEM Parts |
| Material |
1). Aluminum: AL 6061-T6, 6063, 7075-T etc |
| 2). Stainless steel: 303,304,316L, 17-4(SUS630) etc |
| 3). Steel: 4140, Q235, Q345B,20#,45# etc. |
| 4). Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc |
| 5). Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc |
| 6). Copper, bronze, Magnesium alloy, Delrin, POM,Acrylic, PC, etc. |
| Finish |
Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish, |
| Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing, |
| electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench), |
| Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc. |
| Main Equipment |
CNC Machining center, CNC Lathe, precision lathe |
| Automatic loading and unloading equipment |
| Core moving machine |
| Drawing format |
STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. |
| Tolerance |
+/-0.001mm ~ +/-0.05mm |
| Surface roughness |
Ra 0.1~3.2 |
| Test Equipment |
Complete test lab with Projector, High-low temperature test chamber, Tensile tester
Gauge, Salt fog test |
| Inspection |
Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge |
| Capacity |
CNC turning work range: φ0.5mm-φ150mm*300mm |
| CNC center work range: 510mm*850mm*500mm |
| Core moving machine work range: φ32mm*85mm |
Certifications
Packaging & Shipping
Packaging.
Waterproof paper steel ring standard airworthiness export packaging; Packing seaworthy wooden case packing.
Make sure all the goods are delivered to you. If you have any requirements, you can also contact us.
Transportation.
We ship goods from Qingdao, Tianjin ports. You can designate other ports as required.
Our delivery time is within 7-15 days. If the quantity is very large or special circumstances occur, it may be longer.
FAQ
1. Are you a factory or trade company?
We are a factory with over 25 years in casting,forging ,fabrication and machining. We service customers in various fields such as mining, agriculture, car parts ,etc.
2. How do we guarantee quality?
Always provide pre-production samples before mass production;
Always carry out final inspection before shipment;
3. How to quote?
Received the sample or drawing, then we will make the quotation.
4. How about the MoQ?
Depend on the weight and material, if it is our daily melting material, there is no MOQ.
5. How about the packing?
Standard or customized will both be available.We will consider the transfer at warehouse and long time anti rust during on the sea.
6. Delivery time
Normally 25-40 days; Standard or customized will both be available
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