Factory Price Stainless Steel SUS316n SUS316ln Agricultural Machinery Forged Shaft and Spindle

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: forged shaft
• Molding Technics: Pressure Casting
• Application: Hardware
• Material: SS
• Heat Treatment: Quenching
• Surface Treatment: Passivation
• Forging Tolerance: +/-0.1mm
• Standard: AISI
• Certification: CE, RoHS, ISO 9001:2000
• Transport Package: Wooden Packing Box
• Specification: 1
• Trademark: MD
• Origin: Shandong, China
• Production Capacity: 50000000

Product Description

Introduce

Forged shaft is a type of mechanical part manufactured by the forging process. Usually, it is a metal rod with a rotational body shape and plays an important role in mechanical transmission and other fields. The forged shaft is made by using external forces (such as the impact force of a forging hammer, the pressure of a press, etc.) to make the metal billet undergo plastic deformation. Through a series of forging procedures, such as upsetting, drawing out, punching, bending, etc., the metal billet is gradually processed into a shaft - like part with specific shape, size, and performance requirements. This plastic deformation process can improve the internal structure of the metal, making it denser and more uniform, thus enhancing the comprehensive mechanical properties of the shaft.
 

Product Description

Name	Forging Shaft
Place of Origin	ShanDong,china
Brand Name	MD
Material Processing	Forging, Casting, Welding
Process	Forging+machining+heating Treatment
Machining Tolerance	Max. 0.01mm
Product specification	Capable of producing various forgings with diameter of 100mm-6000mm
Technical parameters	According to relevant standards or drawings and requirements provided by customer
Product features	Made according to customer drawings, transparent price, qualified size, long service life
Product advantage	1.Heavy load capacity,long lifespan. 2.High precision,large diameter and module . 3.Stable transmission, low impact, vibration and noise.
model number	model number
Quality Control	100% Strict Inspection
Main Products	forging sleeve, spool, tube sheet, rudder shaft, rings forging flange, rings, shaft, Tee, block, gear, gear rings, gear shaft for wind power forging rings for winder power, bearing, forged rings, gear rings
Processing Services	Rough Processing (opening, slitting, etc.)

Reduce material waste: During the forging process, metal materials are mainly formed through plastic deformation. Unlike machining, which cuts off a large amount of material, the material utilization rate in forging is relatively high. Generally, the material utilization rate of forging can reach 70% - 90%, while that of machining may only be 30% - 50%.

 

Rational utilization of material properties: Forging allows for the rational selection of materials and forging processes according to the stress conditions and performance requirements of the shaft. This enables the full exploitation of material properties, avoiding waste caused by insufficient or excessive material properties.

Applications

Automotive industry:
• Drive shaft: connects the engine and transmission, transmits torque and power.
• Steering shaft: responsible for the steering function of the vehicle, ensuring driving stability and safety.
• Transmission shaft: transmits power between the front and rear wheels to achieve vehicle drive.
 

Aerospace:
• Engine shaft: supports and transmits the rotational power inside the engine.
• Propeller shaft: drives the propeller to rotate to generate thrust or lift on an airplane or helicopter.
• Structural support shaft: serves as a key supporting component in the structure of an aerospace vehicle.
 

Construction machinery:
• Transmission system shaft: transmits power and motion in construction machinery such as excavators and loaders.
• Rotating shaft: realizes rotation and swing functions on equipment such as cranes and tower cranes.
 

Shipbuilding:
• Propulsion shaft: transmits the rotational power of the propeller in the propulsion system of the ship.
• Rudder shaft: controls the steering of the ship to ensure the direction of navigation.
 

Energy and Power Generation:
Semi-Automatic PET Bottle Blowing Machine Bottle Making Machine Bottle Moulding Machine PET Bottle Making Machine is suitable for producing PET plastic containers and bottles in all shapes.
 

Other industrial applications:
• Textile machinery shaft: In textile equipment, it transmits power and rotational motion.
• Papermaking machinery shaft: In papermaking equipment, it is used for paper conveying and winding.
• Food processing machinery shaft: In food processing equipment, it transmits power and stirring functions.

Production process

Raw material preparation:
• Prepare suitable raw materials according to the material type and specifications of the shaft to be forged. Commonly used materials include steel, aluminum alloy or other alloys.
• Ensure the quality and purity of the raw materials, and avoid using materials containing impurities or defects.

Die preparation:
• Make a die that meets the requirements according to the design drawings and actual needs.
• The design and manufacture of the die must be precise to ensure that the metal billet flows smoothly in the die and avoid defects such as folding and cracking.
 

Heating:
• Heat the metal billet to a suitable temperature for forging.
• Control the temperature and heating time during heating to avoid undesirable phenomena such as overburning and oxidation of the metal.
 

Forging:
• Use suitable forging equipment to repeatedly hammer, squeeze and twist the metal billet to gradually form the required shape and size.
• Temperature and deformation should be strictly controlled during forging to avoid defects such as overheating and cracks.
• Forging methods can be divided into free forging, upsetting, extrusion, die forging, etc. according to the movement method of the blank.
 

Cooling and straightening:
• After forging, the shaft forging needs to be cooled.
• Choose appropriate cooling methods, such as air cooling, water cooling, etc., to avoid deformation or cracking caused by excessive local temperature differences.
• Straighten some shaft forgings to eliminate stress concentration and correct the shape.
 

Quality inspection and finished product acceptance:
• Perform strict quality inspection on each shaft forging, including appearance inspection, dimensional inspection, non-destructive inspection, etc.
• Ensure that the shaft forgings meet the design and use requirements.
• Accept the finished products of qualified shaft forgings and keep records; unqualified shaft forgings are repaired or scrapped.

Company Profile

was established in 1997. Located in Liaocheng City, Shandong Province, the largest steel logistics center in North China.We are a Chinese company with over 25 years of forging experience.Our focus is on using high-efficiency electro-hydraulic hammer facilities to produce free forged and open-die forged products.We are proud of our independent quality assurance laboratory, which ensures that all of our products meet our customers' requirements.  We have passed ISO9001:2000 quality system certification, SGS, ROSH, TUV and REACH certification. Has cold rolling, hot rolling and other production lines. Such as heat treatment chemical analysis, metal halide testing, physical testing, nondestructive testing and other testing equipment and testing technology, imported physical and chemical testing equipment full spectrum direct reading spectrometer, can quickly and accurately chemical analysis of all kinds of metal materials. According to American ASTM standard, Japanese JIS standard, German DIN standard, British BS standard and other standards production. At the same time, we can customize and develop new products according to the actual application of customers, and provide products for different cost and performance requirements. The company cooperates with more than 20 well-known steel mills in China, and has established modern large outdoor warehouse and indoor warehouse, with 20,000 tons of goods in stock. The customer base covers all provinces and cities in China, and has more than 100 long-term stable cooperative customers. We warmly welcome and look forward tocooperating with you!

Certifications

Packaging & Shipping

Packaging.
Waterproof paper steel ring standard airworthiness export packaging; Packing seaworthy wooden case packing.
Make sure all the goods are delivered to you. If you have any requirements, you can also contact us.
Transportation.
We ship goods from Qingdao, Tianjin ports. You can designate other ports as required.
Our delivery time is within 7-15 days. If the quantity is very large or special circumstances occur, it may be longer,

FAQ

1.Do you accept small order?
Sure, we can accept any orders, we keep lots of stock for ALL STAINLESS STEEL FASTENER, CARBON STEEL NUT AND PART BOLT, Like hex weld nut, cage nut, wing nut, square weld nut,cap nut, hex nut,flange nut.Metric 8.8Grade,10.9Grade 12.9Grade Hex bolt and Hex Socket cap screw,Part ASME Hex cap screw.

2.How about your delivery time?
General speaking, if the goods is in stock, we can delivery them with 2-5 days, If the quantity is 1-2 container, we can give you with 18-25days,if the quantity is more than 2 container and you are very urgent, we can let factory priority produce your goods.

3.What is your payment term?
We can accept T/T,LC for generanutsl order ,Paypal and Western union for small order or samples order.

4.Can you provide sample?
Yes, we can provide you sample, but you need to pay for the sample and freight firstly.We will return the sample fee after you make an order.

5.What is your MOQ?
MOQ depends on our client's needs, besides,we welcome trial order before mass-production.