Product Description
| Forging Part |
Forged steel rail wheel and tyre |
| Wheel Materials |
42CTMo,60Mn,65Mn,55#,60#,ZG340-640 .etc |
Manufacturing
Process |
Forging,Casting,Rollmilling .etc |
| Wheel Diameter/mm |
200,250,315,400,500,630,710,800,900,1000 etc |
Wheel Gross
Weight/kg |
82-87kg,133-163kg,200-262kg,284-405kg;605-1000kg |
General bearing
force |
8-104 Tons |
| Applications |
Overhead cranes,gantry cranes,transfer carts,trains.etc |
| Customization |
OEM Supported,Free drawing |
| Standard |
IRS,BS,UIC,AAR,BN,GB,TB/T,EN |
| Forging Processing |
Ingot--forging--heat-treatment-rough machining---UT.MT-Q+T--inspection---
finishing machining---UTMT--pack |
| Heat Treatment |
Normalized /Annealed /Quenched /tempered |
| Package |
Wooden Package |
Features:
1) Materials: Carbon steel, alloy steel, stainless steel, tool steel
2) Main equipment:
3) We can do different kinds of surface treatment after forging, such as machining, polishing, and plating
4)Suitable for: Gearbox, Gears, Plastic Extrusion Equipment
5)Technics: Open die forging(free drop forging or hot forging) Manufacturer in China, open die forging(free drop forging) Supplier in China, open die forging(free drop forging) Factory in China, Open die forging(free drop forging) Exporter in China
6) Material & mechanical properties & heat treatment: According to your requirements. The material we usually used for such parts are: 35#, 45#, 42CrMo, 42CrMo4, 18CrNiMo7-6, 20CrNi2Mo, 30CrNiMo8 and etc.
Technical Support
Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4) Checking the goods after they are finished---- Final quality control(FQC)
5) Checking the goods after they are finished-----Outgoing quality control(OQC)
1. Vehicle axle:
Forged wheels are commonly used to manufacture axles for vehicles such as cars and trains, utilizing their high strength and good impact performance to ensure the safe operation of the vehicle.
2. Mechanical manufacturing:
In the fields of heavy machinery, mining machinery, etc., forged wheels are used to manufacture important rotating components such as gears, bearings, etc.
3. Aerospace:
Some components in the aerospace field, such as forgings in aircraft landing gear, are also produced using forging wheel technology to meet their high-strength requirements.
4. Industry:
Forged wheels are also used in key components other armored vehicles to ensure the combat effectiveness of equipment with their reliability and durability.
5. Petrochemical and power industries:
In large machinery such as oil drilling equipment and generator sets, forged wheels are used to manufacture rotating parts that can withstand high pressure and high loads.
1. Material preparation:
-Choose suitable raw materials, usually high-quality alloy steel or aluminum alloy. -Perform chemical composition analysis and mechanical property testing on raw materials to ensure compliance with forging requirements.
2. Material cutting:
-Cut the raw material into bars or blocks of a certain length according to the size and shape requirements of the forging wheel.
3. Preheating:
-Preheat the raw materials after cutting to reduce temperature stress during forging and prevent material cracking.
4. Heating:
-Place the preheated raw materials into a heating furnace and heat them to the forging temperature. The heating temperature depends on the type of material and forging process requirements.
5. Forging:
-Feed the metal material heated to the forging temperature into forging machinery (such as forging hammers, presses, etc.) for forging.
-During the forging process, pressure is applied to the material through a mold, causing it to undergo plastic deformation and form a wheel shaped forging.
-The forging process may include multiple steps, such as preliminary forging, rough forging, precision forging, etc., each step aimed at achieving more precise shapes and sizes.
6. Cooling:
-The forged wheel parts need to be cooled appropriately to eliminate internal stress, prevent deformation and cracking.
-The cooling method can be air cooling, water cooling, or oil cooling, depending on the characteristics of the material and forging process.
7. Heat treatment:
-In order to improve the mechanical properties and internal structure of forged wheels, heat treatment such as annealing, normalizing, quenching, etc. is usually required.
8. Precision machining:
-After heat treatment, forged wheels may require mechanical processing such as turning, grinding, drilling, etc. to achieve the final size and surface quality requirements.
9. Quality inspection:
-Quality inspection is required at every stage of production, including dimension measurement, surface inspection, mechanical performance testing, etc., to ensure that forged wheels meet standards and customer requirements.
10. Surface treatment:
-As needed, forging wheels may undergo surface treatments such as painting, plating, etc. to enhance their corrosion resistance and appearance.
FAQ
Q1: Wonder if you accept small orders?
A1: Do not worry. Feel free to contact us .in order to get more orders and give our clients more convener ,we accept small order.
Q2: Can you send products to my country?
A2: Sure, we can. If you do not have your own ship forwarder, we can help you.
Q3: Can you do OEM for me?
A3: We accept all OEM orders,just contact us and give me your design. we will offer you a reasonable price and make samples for you ASAP.
Q4: What's your payment terms?
A4: By T/T,LC AT SIGHT,30% deposit in advance, balance 70% before shipment.
Q5: How long is your production lead time?
A5:It depends on product and order qty. Normally, it takes us 15 days for an order with MOQ qty.
Q6: When can I get the quotation ?
A6: We usually quote you within 24 hours after we get your inquiry. If you are very urgent to get the quotation. Please call us ortell us in your mail, so that we could regard your inquiry priority.
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