Factory Wholesale Titanium Alloy Hot Open Die Forging Large Ring

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: ASTM Grade 6 Grade 9 Grade 12
• Molding Technics: Pressure Casting
• Application: Agricultural Machinery Parts
• Material: Steel
• Heat Treatment: Tempering
• Surface Treatment: Passivation
• Forging Tolerance: +/-0.5mm
• Standard: ASTM
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• MOQ: 10 Piece
• Keyword: OEM Hot Forging Parts
• Process: Forging+Machining(If Need)+Surface Treatment
• Technology: Investment Casting
• OEM/ODM: Accecpted
• Dimensions: Customers′ Requiry
• Transport Package: Standard Export Packing
• Specification: customizable
• Trademark: Meide
• Origin: China Shandong
• HS Code: 7606910000
• Production Capacity: 1000ton/Month

Product Description

 

Introduce

Forged ring is a ring-shaped metal part made by forging process. Forging is a processing method that uses pressure to make metal materials produce plastic deformation to obtain blanks or parts with certain shapes, sizes and properties. Forged rings are widely used in many fields such as machinery manufacturing, aerospace, and automobile industry.
It can be made of a variety of metal materials, such as carbon steel, alloy steel, stainless steel, aluminum alloy, etc. The choice of material usually depends on the specific use requirements, such as strength, corrosion resistance, high temperature resistance, etc.
 

Product Description

 

Name	Forging Ring
Molding Technics	Hot Forging
Size	M1-M36,or non-standard as request&design,Customized Size
Largest OD	2500mm
Largest Weight	15000kg
Thread Type	Fine Thread Or Coarse Thread or Hi-Lo Thread
Finish	Plain, black, zinc plated/according to your requirement
Standard	ISO,GB,DIN,JIS,ANSI/ASME,BSW,Non-standard. or base on the Drawings or Samples
Tolerance	0.01-0.05mm can also be customized
Machining	Rough machining or Finish Machining
Design 3D Mould Drawing	• Our Engineer will design 3D mould drawing for your confirmation.  • Design Software: Pro-E, Iges, UG, CAD etc • Mould Base Material: LKM, HASKCO, LOCAL, DME etc • Mould Core Material: 718H, S136H, NAK80, P20 ect • Mould Cavity: Single & Multi Cavity •Runner: Cold or Hot Runner • Gate: Pinpoint Gate or Edge Gate • Finish: Polish or Semi-matt
Connection	Raised Face, Flat Face, Ring Type Joint, Lap-Joint Face, Large Male-Female, Small Male-Female, Large Tongue, Groove, Small-Tongue, Groove, etc
Package	1.>Standard export packaging (Plywood Case Of Outside,Plastic Cloth Of Inside). 2:As Customers' Requirements
Certificate	TUV,ISO9001:2015;
Applications	Gear/Transmission, Metallurgy Field, Oil&Gas Field, Ship-building, Wind Energy, Chemistry/PRV&Pipe, Mining, Sugar Plant Machinery, Construction, Power Generation/Motors, Others

 

Material
carbon steel	1010,20,35#,45#,16Mn,S355J2,SA350,A105,A266 etc.
Alloy steel	15CrMo,14Cr1Mo,20SiMn,18CrNiMo7-6,42CrMo4,34CrNiMo6,30CrNiMo8,4140,4340,F22 etc.
Mold steel	H11,H13
Heat-rresistant steel	1Cr13,2Cr13,F91,F92,X21CrMoV121,F6NM etc.
stainless steel	304,321,316L,316LN,347, 310,F51,F44,F55,F53,F60,15-5PH,17-4PH,1Cr17Ni2 etc.
Nickel-based alloys	8810,8825,8120,GH4625,GH4169,GH4133,C276 etc.
Chinalloy	TC4,TC6,TC11 etc.

 

Our company's forging series products include:

Industrial forgings for civil industries such as machine tool manufacturing, agricultural machinery, farm implement manufacturing and bearing industry;
Shaft segments such as main shaft and intermediate shaft for hydro-generators, forgings for thermal power plants such as rotors, impellers, and retaining ring main shafts;
Forgings for metallurgical machinery such as rolls and gear shafts; forgings for kettle ring, cylinder, cylinder, and axle forging machinery.
 

Product Application Scenarios

Mechanical engineering
Forged rings are widely used in mechanical engineering, such as key components such as bearing seats and gears of various mechanical equipment, bearing large loads and friction. Their high strength and good wear resistance ensure the stable operation and long life of the machinery, and are an indispensable part of many mechanical transmissions and support structures.
 
Aerospace
In aerospace, forged rings are often used for core components such as turbine discs and compressor discs of aircraft engines. These components need to work in extreme environments of high temperature, high pressure and high speed. Forged rings rely on their excellent high temperature resistance, high strength and fatigue resistance to ensure the reliable operation of aircraft engines, and play a decisive role in the flight safety and performance of aircraft.
 
Automotive industry
The automotive industry is one of the important application areas of forged rings, and wheel hubs are mostly made of forged rings. It is not only light in weight, which can reduce the energy consumption of the whole vehicle and improve fuel economy, but also has high strength, which can better adapt to complex road conditions and frequent braking, acceleration and other working conditions. At the same time, it is also used in some annular parts of the automobile transmission system, such as synchronizer gear rings, to help the car to efficiently transmit and run smoothly.
 
Energy and power industry
In the energy and power industry, forged rings are used in key parts such as the main shaft bearing rings of wind turbines. They can withstand huge axial and radial loads, maintain stable structure and performance under long-term wind power, ensure efficient and reliable power generation of wind power generation equipment, and provide a solid foundation for the production of clean energy.
 
Rail transit field
Some annular parts in the axle gearbox of rail transit vehicles use forged rings. They have to withstand complex mechanical loads and vibration shocks during high-speed operation and frequent starts and stops of trains. The high reliability and durability of forged rings can ensure the stable operation of axle gearboxes, maintain the safety and punctual operation of rail transit, and improve overall transportation efficiency.
 
Petrochemical industry
Used to manufacture manholes and flanges for spherical storage tanks, various tube sheets and butt-welded flanges for heat exchangers, integral forged cylinders for catalytic cracking reactors, cylinder sections for hydrogenation reactors, and top covers, bottom covers, and heads for fertilizer equipment.
 
Mining field
In mining equipment, such as mining equipment, hoisting equipment, crushing equipment, grinding equipment, washing equipment, sintering equipment, etc., the proportion of forgings is 12%-24% based on the weight of the equipment. Forged rings, as key components, can withstand large impact loads and wear.
  

Product Process

Company Profile

 

was established in 1997. Located in Liaocheng City, Shandong Province, the largest steel logistics center in North China.We are a Chinese company with over 25 years of forging experience.Our focus is on using high-efficiency electro-hydraulic hammer facilities to produce free forged and open-die forged products.We are proud of our independent quality assurance laboratory, which ensures that all of our products meet our customers' requirements.  We have passed ISO9001:2000 quality system certification, SGS, ROSH, TUV and REACH certification. Has cold rolling, hot rolling and other production lines. Such as heat treatment chemical analysis, metal halide testing, physical testing, nondestructive testing and other testing equipment and testing technology, imported physical and chemical testing equipment full spectrum direct reading spectrometer, can quickly and accurately chemical analysis of all kinds of metal materials. According to American ASTM standard, Japanese JIS standard, German DIN standard, British BS standard and other standards production. At the same time, we can customize and develop new products according to the actual application of customers, and provide products for different cost and performance requirements. The company cooperates with more than 20 well-known steel mills in China, and has established modern large outdoor warehouse and indoor warehouse, with 20,000 tons of goods in stock. The customer base covers all provinces and cities in China, and has more than 100 long-term stable cooperative customers. We warmly welcome and look forward tocooperating with you!


About MeiDe

Business Type	Factory / Manufacturer
Service	CNC Machining
	Turning and Milling
	CNC Turning
	OEM Parts
Material	1). Aluminum: AL 6061-T6, 6063, 7075-T etc
	2). Stainless steel: 303,304,316L, 17-4(SUS630) etc
	3). Steel: 4140, Q235, Q345B,20#,45# etc.
	4). Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc
	5). Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc
	6). Copper, bronze, Magnesium alloy, Delrin, POM,Acrylic, PC, etc.
Finish	Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish,
	Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing,
	electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench),
	Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc.
Main Equipment	CNC Machining center, CNC Lathe, precision lathe
	Automatic loading and unloading equipment
	Core moving machine
Drawing format	STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples.
Tolerance	+/-0.001mm ~ +/-0.05mm
Surface roughness	Ra 0.1~3.2
Test Equipment	Complete test lab with Projector, High-low temperature test chamber, Tensile tester Gauge, Salt fog test
Inspection	Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
	Depth Caliper Vernier, Universal Protractor, Clock Gauge
Capacity	CNC turning work range: φ0.5mm-φ150mm*300mm
	CNC center work range: 510mm*850mm*500mm
	Core moving machine work range: φ32mm*85mm

 

Certifications

 

Packaging & Shipping

Packaging
For forged ring products, we use customized foreign trade packaging solutions. For transport packaging, we first use high-strength wooden boxes, which are lined with moisture-proof and rust-proof oil paper inside, which can effectively resist moisture erosion during sea transportation or long-distance land transportation and prevent rust on the surface of the forged ring. At the same time, according to the size and shape of the forged ring, special card slots and fixing frames are designed to accurately position it in the wooden box to avoid collision damage caused by shaking during transportation. For sales packaging, we use simple and sturdy paper boxes. The surface of the paper box is printed with key information such as product specifications, materials, brand logos, etc., and there is a transparent window to intuitively display the appearance details of the forged ring, which is convenient for customers to identify and can protect the product from slight external force interference to a certain extent, ensuring that the product can be properly packaged and protected from the production workshop to the hands of global customers.


Transportation.
In terms of transportation, we provide multi-dimensional transportation strategies for forged rings. Ocean transportation is one of the main modes of transportation. With its large volume and low cost, it can transport a large number of forged rings at one time to meet the needs of large-scale orders. We cooperate with many well-known shipping companies to ensure that the goods can be loaded and sailed on time, and track the location of the freighter in real time during transportation to ensure that the goods arrive safely at the destination port. For urgent orders or small batches of high-value forged ring products, air transportation is the best choice. With its super fast speed, air transportation can deliver products to customers in a very short time, greatly shortening the delivery cycle, which is particularly suitable for customers with strict delivery time requirements. At the same time, we are also equipped with a professional logistics team to coordinate a series of processes from factory pickup, customs clearance to final door-to-door delivery. Whether it is the long journey of ocean transportation or the fast channel of air transportation, we can provide customers with efficient, reliable and seamless transportation services.

FAQ

1.What is a forging ring?

Forged rings are metal rings that are made from a forging process. Forging is a manufacturing process that shapes metal by hammering, pressing, or rolling hot metal while it is in a molten state. Forged rings are stronger and more durable than those made by other manufacturing processes.

2.How long is your delivery time?

Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

3.Do you provide samples ? is it free or extra ?

Yes, we could offer the sample for free charge but do not pay the cost of freight.

4.Do you have any MOQ?

No limit. More quantity has better price, we will check the best price for you.

5.What's your payment terms?

We adopt T/T, Paypal, Wester union, etc.

6.What is your packing?

Our packing is 20-25kg for one carton,36 or 48pcs cartons for one pallet. One pallets is about 900-960kg, We also can make customer's logo on the cartons. Or we customized cartons according to customers' requirements.