3 Piece Forged Custom Wheel ANSI Single Flange Forged Crane Wheel for Machinery Manufacturing Industry

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Model NO.: 50mn 42CrMo S48c
• Application: Agricultural Machinery Parts
• Heat Treatment: Tempering
• Surface Treatment: Passivation
• Forging Tolerance: +/-0.5mm
• Standard: ASME
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• MOQ: 10 Piece
• Keyword: OEM Hot Forging Parts
• Process: Forging+Machining(If Need)+Surface Treatment
• Transport Package: Standard Export Packing
• Specification: customizable
• Trademark: Meide
• Origin: China Shandong
• HS Code: 7606910000
• Production Capacity: 1000ton/Month

Product Description

Materials	Carbon steel,Alloy steel
Roughness	Ra0.08-0.2
Melting process	EF+LF+VD
Production process	Forging+heat treatment+rough machining+QT+finish machining
Forging	Open die forging (product range: Max length 16000mm; Max weight 35 Mt)
Treatment	Carburizing and phosphating
Heat Treatment	Normalizing, Tempering, Annealing, Q + T (Quenching and Tempering)
Machining	Pre-machining, Finish machining
Surface Finishing	Sand blasting, Coating, Painting
Forging ratio	≥3.5
Applicalbe standard	ASTM,ASME,DIN,JIS,ISO,BS,API,EN
Executive standard	JB/GB/EN/DIN/JIS/ASME/ASTM/ISO
Certification authorities	ISO9001:2008,ISO14001,TÜV(BV),(LR),ABS,RINA,(GL),(KR),(DNV),(NK),PED.
Delivery terms	Rough machining(N+T);finish machining(Q+T),nitriding quenching
Delivery	Samples are sent by express Large quantity products delivered to customer by sea or according to your request
Produce Equipment	Friction Screw Press Series, CNC Lathe, Machining Center (Vertical Spindles), CNC Milling Machine, Bench Drilling Machine, Heat Treatment Equipments and so on.
Forging equipment	6000T open die hydropress
Surface treatment	Heat treatment, Polishing, shot blasting, Painting, Electro-plating, Chemical Plating,
Test machine	spectrograph,ut device,tensile and compact test machine,metalloscope,outside micrometer,bore dial indicator,trilinear coordinatre measuring machine,hardness test machine,metallurgical analysis, tensile strength tester, hardness tester, altimeter, scale micrometer, pressure tester, etc.

 

Application series	Representative steel type		Description
Petroleum machinery series	AISI4150,AISI4140,AISI4130, 30CrMo,4145H		Valve body, valve block, drill pipe, drill collar
Tool mold series	1.2714,5CrMnMo,5CrNiMoV, 1.2738,1.2311,1.2312		Die casting mold, forging mold,
			plastic mold
Bearing series	52100,GCr15,SUJ2		Bearing ring, rolling bearing, piston rod
Marine series	4140,42CrMo,SCM440, 709M40		Marine accessories
Car series	SAE8620,20CrNiMo, SNCM220		Crankshaft,gear
Heavy- duty transmission series	40CrNiMo,SNCM439, SAE4340,EN24		Port transmission parts, helicopter rotor shaft, turbine shaft
Mining machinery series	655M13,826M40, 25CrMo		Mining bit, carburizing and crushing machinery
Wind power gear series	18CrNiMo7-6,17CrNiMo6, 1.6582,1.6587,SAE8620		Meet the design life of more than 20 years
Wind power spindle series	34CrNiMo6,817M40		Meet the design life of more than 20 years
Nitriding series	20MnCr5,38CrMoAl, 31CrMoV9		Gear, injection molding machine screw / barrel,precision components
Pressure vessel series	15CrMo,13CrMo4-4		Boiler, petrochemical hydrogenation vessel accessories
Metallurgical roll series	21CrMoV511,W1.7225,EN19,709M40		Steel rolling roll

 

Meide Forging supplies a variety of semi-finished forged steel products, with the main materials being nickel-molybdenum steel, alloy steel, die steel, stainless steel and carbon steel. In addition to general steel grades such as 35#, 45#, 42CrMo, 42CrMo4, 18CrNiMo7-6, 20CrNi2Mo, 30CrNiMo8 and etc., we can also prepare the required steel according to other national specifications or specified alloy compositions requested by customers.

The maximum production shaft forging length/weight is 12m/15T; the maximum gear and wheel forging diameter/weight is 1.9m/9T.
We are particularly specialized in the forging of special-shaped forging parts.
Our main products:
A.Forged Gear Blank
B.Wheel and Pulley
C.Forged Shaft
D.Hollow Shaft
E.Crankshaft
F.Multi-stepped Shaft
G.Various forged blank and block
I. Special-shaped Forging Parts

Forged wheels are favored due to their unique advantages. Forged wheels are widely used in the fields of aviation and shipbuilding, ensuring the robustness and durability of products. The manufacturing process of forging wheels adopts a ten thousand ton forging press for fine forging, which enables forging wheels to provide better safety protection under the same thickness, while achieving lightweight, fuel saving, and improved handling performance. In addition, forged wheels also have excellent corrosion resistance and outstanding plasticity, giving them more possibilities for personalized customization. Therefore, whether from the perspective of manufacturing process or performance, choosing forged wheels is a wise decision.
 

In addition, it has a wide range of applications in industrial machinery, mining machinery, gantry cranes, bridge cranes and other fields. These fields have high requirements for the strength and durability of wheels, and forged wheels have become an ideal choice due to their high strength and durability. Forged wheels are also used in light rail vehicles and other transportation vehicles, demonstrating their widespread application and importance in different fields.
 

In summary, forged wheels play an important role in the field of modification and industrial applications due to their unique advantages such as high strength, lightweight, corrosion resistance, and strong plasticity, and have become the preferred choice for many application scenarios.

Company advantage

MEIDE designs, develops, produces and delivers based on your drawings, samples or just an idea!
* Provide technical process analysis, development and manufacturing integration of resources according to customer requirements, to provide different processes of OEM castings and forgings and CNC machining parts.
* We supply both machined and non-machined castings and forgings to various industries, starting with OEM suppliers.
* We are both a manufacturer and a trading company, breaking the limits of a single factory
* We have 100 strategic partners for production of different technologies
* Professional team including translators, engineers, inspectors and customer service * has developed more than 10,000 products to date
* The OEM division is the most promising member of MEIDE and will receive the strongest support from the whole group * Any OEM inquiry will be set up as a project and will be considered a focus within the Group
* 20 years of independent development and design capabilities
* 20 senior engineers
*Auto CAD/Pro Engineer /Solid Works
* Our forging processes are open die forging, precision forging, die forging
* Dual control of standard and OEM products
* Our factory has a variety of equipment, such as lathes, CNC, drilling machine, milling machine, boring machine, planer.
* Delivery time and packaging can be completely controlled according to customer requirements.

1. Raw material preparation
Select suitable steel, such as carbon steel, alloy steel, etc., and ensure that its quality and chemical composition meet the requirements. Cut the steel to obtain billets of appropriate size.

2. Heating
Put the billet into the heating furnace and heat it according to the predetermined heating curve. Heat to the appropriate forging temperature to make the steel have good plasticity and forgeability.

3. Forging
Use free forging or die forging methods to forge the heated billet multiple times under a press or forging hammer. Gradually form the approximate shape of the steel ring, so that the metal fiber is distributed along the contour of the ring to improve the strength.

4. Punching
If the steel ring requires a center hole, use a punching device to perform punching operations at appropriate locations.

5. Trimming
Trim the initially forged steel ring to remove the excess part so that its size is closer to the final requirement.

6. Heat treatment
According to the material and performance requirements of the steel ring, perform heat treatment processes such as quenching and tempering. Improve the organizational structure of the steel ring and improve the hardness, toughness and other properties.

7. Machining
Use lathes, milling machines and other equipment to further process the steel ring, such as turning inner and outer circles, chamfering, etc. Ensure that the dimensional accuracy and surface roughness of the steel ring meet the design requirements.

8. Quality inspection
Perform non-destructive testing, such as ultrasonic flaw detection, magnetic particle flaw detection, etc., to check whether there are defects inside the steel ring. Measure parameters such as size and hardness to ensure that product quality meets the standards.

9. Surface treatment
Perform surface treatment such as galvanizing and painting to improve the corrosion resistance and appearance quality of the steel ring.

10. Finished product inspection and packaging
Perform the final inspection of the finished steel ring, and after passing the inspection, package it for delivery and use. The entire production process requires strict control of the parameters and operations of each link to ensure the quality and performance of the forged steel ring.

Shipment Terms	1) 0-100kg: express & air freight priority
	2) >100kg: sea freight priority
	3) As per customized specifications
	All parts are custom made according to customer's drawings or samples, no stock.

FAQ

 

Q1.What material is good for forging?
A:Forging is a process that accepts a wide variety of materials,the most common are: carbon steel, alloy steel, stainless steel, duplex and aluminum alloys, titanium, nickel, copper and brass.

Q2.What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.

Q3.What is good about forging?
A: Forging generates improved ductility, improved impact toughness, higher fracture toughness and increased fatigue strength.

Q4.How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5.Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. Why choose forging?
A: Forging is an excellent choice if your part or component requires increased strength and reliability with a cost-saving advantage. Forging is versatile and able to create high-strength custom shapes for heavy-duty applications. It is also compatible with many grades of steel and stainless steel.